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Versys
Motorcycle
Service Manual
Страница:
(
1
из 627)
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Оглавление инструкции
Document Outline
tables
LIST OF ABBREVIATIONS
COUNTRY AND AREA CODES
Units of Mass:
Units of Volume:
Units of Force:
Units of Length:
Units of Torque:
Units of Pressure:
Units of Speed:
Units of Power:
Periodic Inspection
Periodic Replacement Parts
Basic Torque for General Fasteners
Throttle Grip Free Play
Engine Vacuum
Main Throttle Sensor Output Voltage
Idle Speed
Valve Clearance
Valve Clearance Measuring Position
Clutch Lever Free Play
Air Pressure (when Cold)
Tread Depth
Chain Slack
Drive Chain 20-link Length
Standard Chain
Recommended Disc Brake Fluid
Pad Lining Thickness
KLE650B Models
Sidestand Switch Operation
Water and Coolant Mixture Ratio (Recommended)
Recommended Engine Oil
Standard Spark Plug
Terminal Names
Sample Diagnosis Sheet
Engine Doesn't Start, Starting Difficulty
Poor Running at Low Speed
Poor Running or No Power at High Speed:
Main Throttle Sensor Input Voltage
Input Voltage at Sensor
Wiring Connection
Main Throttle Sensor Output Voltage
Idle Speed
Output Voltage at Sensor
Wiring Connection
Main Throttle Sensor Resistance
Inlet Air Pressure Sensor Input Voltage
Input Voltage at ECU
Inlet Air Pressure Sensor Output Voltage
Inlet Air Pressure Sensor Output Voltage
Inlet Air Temperature Sensor Output Voltage
Output Voltage at ECU
Inlet Air Temperature Sensor Resistance
Water Temperature Sensor Output Voltage
Speed Sensor Input Voltage
Speed Sensor Output Voltage at Sensor
Vehicle-down Sensor Power Source Voltage
Input Voltage at Sensor
Vehicle-down Sensor Output Voltage
Output Voltage at Sensor
Subthrottle Sensor Input Voltage
Input Voltage at Sensor
Wiring Connection
Subthrottle Sensor Output Voltage
Output Voltage at Sensor
Wiring Connection
Throttle Sensor Resistance
Oxygen Sensor Output Voltage
Oxygen Sensor Output Voltage (with Plugs)
Oxygen Sensor Output Voltage (without Plugs)
Stick Coil Input Voltage at ECU Connector
Input Voltage at ECU
Subthrottle Valve Actuator Resistance
Subthrottle Valve Actuator Input Voltage
Input Voltage at Actuator
Oxygen Sensor Heater Resistance
Oxygen Sensor Power Source Voltage
Oxygen Sensor Output Voltage
Oxygen Sensor Output Voltage (with Plugs)
Oxygen Sensor Output Voltage (without Plugs)
FI Indicator Light (LED) Check
ECU Grounding Inspection
ECU Power Source Inspection
Fuel Pressure (Idling)
Amount of Fuel Flow
Pump Operating Voltage at Pump
Operating Voltage at Pump Connector
Injector Power Source Voltage
Power Source Voltage at Injector
Injector Output Voltage
Output Voltage at Injector
Injector Wiring Inspection
Injector Resistance
Injector Fuel Line Maximum Pressure
Radiator Cap Relief Pressure
Thermostat Valve Opening Temperature
Camshaft Journal, Camshaft Cap Clearance
Camshaft Journal Diameter
Camshaft Runout
Cam Height
Cylinder Compression
Cylinder Head Warp
Valve/Valve Guide Clearance (Wobble Method)
Valve Seating Surface Outside Diameter
Valve Seating Surface Width
Cylinder Inside Diameter
Piston Diameter
Piston Ring/Groove Clearance
Piston Ring Groove Width
Piston Ring Thickness
Piston Ring End Gap
Friction Plate Thickness
Friction Plate Warp
Steel Plate Warp
Clutch Spring Free Length
Oil Pressure
Connecting Rod Bend
Connecting Rod Twist
Connecting Rod Big End Side Clearance
Connecting Rod Big End Bearing Insert/Crankpin Clearance
Crankpin Diameter
Crankpin Diameter Marks
Connecting Rod Big End Inside Diameter Marks
Crankshaft Side Clearance
Crankshaft Runout
Crankshaft Main Bearing Insert/Journal Clearance
Crankshaft Main Journal Diameter
Crankshaft Main Journal Diameter Marks
Crankcase Main Bearing Inside Diameter Marks
Balancer Shaft Bearing Insert/Journal Clearance
Balancer Shaft Journal Diameter
Balancer Shaft Diameter Marks
Crankcase Bearing Bore Diameter Marks
Balancer Shaft Bearing Insert Selection
Shift Fork Ear Thickness
Gear Groove Width
Shift Fork Guide Pin Diameter
Shift Drum Groove Width
Rim Runout (with tire installed)
Axle Runout/100 mm (3.94 in.)
Balance Weight
Link Pin Outside Diameter
Link Plates Outside Width
Rear Sprocket Warp
Pedal Position
Brake Discs Thickness
Disc Runout
Sample Diagnosis Sheet
Service Code Table
Terminal Voltage
Terminal Voltage
Battery Terminal Voltage
Battery Terminal Voltage
Air Gap
Air Gap
Battery Terminal Voltage
Battery Terminal Voltage
Air Gap
Rebound Damping Force Adjustment
Spring Action
Fork Oil
Oil Level (fully compressed, without spring)
Spring Free Length
Rebound Damping Force Adjustment
Spring Preload Setting
Spring Preload Adjustment
Kawasaki-recommended chargers
Battery Terminal Voltage
Terminal Voltage: 11.5 ∼ less than 12.8 V
Terminal Voltage: less than 11.5 V
Table 1 Alternator Output Voltage
Table 2 Stator Coil Resistance
Rectifier Circuit Inspection
Charging Voltage
Crankshaft Sensor Peak Voltage
Ignition Coil Winding Resistance
Primary Lead Connection
Stick Coil Primary Peak Voltage
Condition
Condition
Condition
Starter Motor Brush Length
Testing Relay
Testing Turn Signal Relay
Air Switching Valve Resistance
Lighting Delay Time
Water Temperature Sensor Resistance
Fuel Level Sensor Resistance
Connections
Relay Circuit Inspection (with the battery disconnected)
Relay Circuit Inspection (with the battery connected)
Diode Circuit Inspection
toc
Foreword
General Information
Before starting to perform an inspection service or carry out a
Battery Ground
Edges of Parts
Solvent
Cleaning Vehicle before Disassembly
Arrangement and Cleaning of Removed Parts
Storage of Removed Parts
Inspection
Replacement Parts
Assembly Order
Tightening Sequence
Tightening Torque
Force
Gasket, O-ring
Liquid Gasket, Non-permanent Locking Agent
Press
Ball Bearing and Needle Bearing
Oil Seal, Grease Seal
Circlips, Cotter Pins
Lubrication
Direction of Engine Rotation
Electrical Wires
Instrument
KLE650B7F Left Side View
KLE650B7F Right Side View
Frame Number
Engine Number
Prefixes for Units:
Units of Temperature:
Periodic Maintenance
The scheduled maintenance must be done in accordance with this c
The following tables list the tightening torque for the major fa
Inside Circlip Pliers:
Fuel System (DFI)
Air Cleaner Element Cleaning
Throttle Control System Inspection
Engine Vacuum Synchronization Inspection
Special Tool -
Special Tool -
Special Tool -
Idle Speed Inspection
Idle Speed Adjustment
Fuel Hose Inspection (fuel leak, damage, installation condition)
Cooling System
Coolant Level Inspection
Radiator Hose Damage and Installation Condition Inspection
Torque -
Air Suction System
Air Suction System Damage Inspection
Special Tool -
Engine Top End
Valve Clearance Inspection
Valve Clearance Adjustment
VALVE CLEARANCE ADJUSTMENT CHART INLET VALVE
VALVE CLEARANCE ADJUSTMENT CHART EXHAUST VALVE
Clutch
Clutch Operation Inspection
Wheels/Tires
Air Pressure Inspection
Wheel/Tire Damage Inspection
Tire Tread Wear, Abnormal Wear Inspection
Wheel Bearing Damage Inspection
Drive Train
Drive Chain Lubrication Condition Inspection
Drive Chain Slack Inspection
Drive Chain Slack Adjustment
Torque -
Wheel Alignment Inspection
Drive Chain Wear Inspection
Chain Guide Inspection
Brake System
Brake Fluid Leak (Brake Hose and Pipe) Inspection
Brake Hose and Pipe Damage and Installation Condition Inspection
Torque -
Brake Operation Inspection
Brake Fluid Level Inspection
Brake Pad Wear Inspection
Brake Light Switch Operation Inspection
Suspensions
Front Forks/Rear Shock Absorber Operation Inspection
Front Fork Oil Leak Inspection
Rear Shock Absorber Oil Leak Inspection
Steering System
Steering Play Inspection
Steering Play Adjustment
Special Tool -
Torque -
Steering Stem Bearing Lubrication
Electrical System
Lights and Switches Operation Inspection
Headlight Aiming Inspection
Sidestand Switch Operation Inspection
Engine Stop Switch Operation Inspection
Others
Chassis Parts Lubrication
Bolts, Nuts and Fasteners Tightness Inspection
Replacement Parts
Air Cleaner Element Replacement
Fuel Hose Replacement
Coolant Change
Torque -
Radiator Hose and O-ring Replacement
Engine Oil Change
Torque -
Oil Filter Replacement
Special Tool -
Torque -
Brake Hose and Pipe Replacement
Torque -
Brake Fluid Change
Torque -
Torque -
Master Cylinder Rubber Parts Replacement
Special Tool -
Special Tool -
Torque -
Caliper Rubber Parts Replacement
Torque -
Torque -
Spark Plug Replacement
Owner's Tool -
Owner's Tool -
Torque -
Fuel System (DFI)
DFI System
DFI System Wiring Diagram
Oil Pressure Gauge, 5 kgf/cm :
DFI Servicing Precautions
Torque -
Outline
Outline
Special Tool -
Sealant -
Special Tool -
DFI Diagnosis Flow Chart
Inquiries to Rider
Inquiries to Rider
NOTE
Self-diagnosis Outline
Self-diagnosis Outline
Self-diagnosis Procedures
Self-diagnosis Procedures
Service Code Clearing Procedures
Service Code Clearing Procedures
How to Read Service Codes
How to Read Service Codes
How to Erase Service Codes
How to Erase Service Codes
Service Code Table
Service Code Table
Notes:
Backups
Backups
Main Throttle Sensor Removal/Adjustment
Main Throttle Sensor Input Voltage Inspection
Special Tool -
Main Throttle Sensor Output Voltage Inspection
Special Tool -
Main Throttle Sensor Resistance Inspection
Main Throttle Sensor Circuit
CAUTION
Inlet Air Pressure Sensor Removal
Inlet Air Pressure Sensor Installation
Inlet Air Pressure Sensor Input Voltage Inspection
Special Tool -
Inlet Air Pressure Sensor Output Voltage Inspection
Special Tool -
Special Tools -
Pv = 24 ∼ 55 cmHg
Pv = 55 ∼ 86 cmHg
Inlet Air Pressure Sensor Circuit
Inlet Air Temperature Sensor Removal/Installation
Inlet Air Temperature Sensor Output Voltage Inspection
Special Tool -
Inlet Air Temperature Sensor Resistance Inspection
Inlet Air Temperature Sensor Circuit
Water Temperature Sensor Removal/Installation
Torque -
Water Temperature Sensor Output Voltage Inspection
Special Tool -
Water Temperature Sensor Resistance Inspection
Water Temperature Sensor Circuit
Start the engine and switch the diagnosis mode to Dealer 1 mode
Crankshaft Sensor Removal/Installation
Crankshaft Sensor Inspection
Crankshaft Sensor Circuit
Speed Sensor Removal/Installation
Speed Sensor Inspection
Speed Sensor Input Voltage Inspection
Special Tool -
Speed Sensor Output Voltage Inspection
Special Tool -
Speed Sensor Circuit
Vehicle-down Sensor Removal
Vehicle-down Sensor Installation
Vehicle-down Sensor Inspection
Special Tool -
Special Tool -
Vehicle-down Sensor Circuit
Subthrottle Sensor Removal/Adjustment
Subthrottle Sensor Input Voltage Inspection
Special Tool -
Subthrottle Sensor Output Voltage Inspection
Special Tool -
Subthrottle Sensor Resistance Inspection
Subthrottle Sensor Circuit
Oxygen Sensor Removal/Installation
Oxygen Sensor Inspection
Special Tool -
Oxygen Sensor Circuit
Stick Coil ##1: Service Code 51
Stick Coil Removal/Installation
Stick Coil Input Voltage Inspection
Special Tool -
Stick Coil Circuit
Radiator Fan Relay Removal/Installation
Radiator Fan Relay Inspection
Radiator Fan Relay Circuit
Subthrottle Valve Actuator Removal
Subthrottle Valve Actuator Audible Inspection
Subthrottle Valve Actuator Inspection
Subthrottle Valve Actuator Resistance Inspection
Subthrottle Valve Actuator Input Voltage Inspection
Special Tools -
Subthrottle Valve Actuator Circuit
Air Switching Valve Removal/Installation
Air Switching Valve Inspection
Air Switching Valve Circuit
Oxygen Sensor Heater Removal/Installation
Oxygen Sensor Heater Inspection
Special Tool -
Special Tool -
Oxygen Sensor Circuit
Oxygen Sensor Removal/Installation
Oxygen Sensor Inspection
Special Tool -
Oxygen Sensor Circuit
Inspection Flow Chart
FI Indicator Light (LED) Inspection
FI Indicator Light (LED) Circuit
CAUTION
ECU Removal
ECU Installation
ECU Power Supply Inspection
Special Tool -
ECU Power Source Circuit
Fuel Pressure Inspection
Special Tools -
Fuel Flow Rate Inspection
Special Tool -
Fuel Pump Removal
Fuel Pump Installation
Torque -
Fuel Pump Operation Inspection
Fuel Pump Operating Voltage Inspection
Special Tools -
Pressure Regulator Removal
Pump Screen, Fuel Filter Cleaning
Fuel Pump Circuit
Removal/Installation
Audible Inspection
Fuel Injector Power Source Voltage Inspection
Fuel Injector Output Voltage Inspection
Injector Signal Test
Special Tool -
Injector Resistance Inspection
Special Tool -
Injector Unit Test
Injector Fuel Line Inspection
Torque -
Fuel Injector Circuit
Throttle Grip Free Play Inspection
Throttle Grip Free Play Adjustment
Throttle Cable Installation
Throttle Cable Lubrication
Idle Speed Inspection
Engine Vacuum Synchronization Inspection/Adjustment
Throttle Body Assy Removal
Throttle Body Assy Installation
Throttle Body Assy Disassembly
Throttle Body Assy Assembly
Air Cleaner Element Removal/Installation
Air Cleaner Element Inspection
Air Cleaner Oil Draining
Air Cleaner Housing Removal
Air Cleaner Housing Installation
Fuel Tank Removal
Fuel Tank Installation
Fuel Tank and Cap Inspection
Fuel Tank Cleaning
Cooling System
Bearing Driver Set:
Coolant Deterioration Inspection
Coolant Level Inspection
Coolant Draining
Coolant Filling
Pressure Testing
Cooling System Flushing
Coolant Reserve Tank Removal/Installation
Water Pump Removal
Water Pump Installation
Torque -
Torque -
Mechanical Seal Inspection
Torque -
Water Pump Housing Disassembly
Special Tool -
Water Pump Housing Assembly
Special Tool -
Impeller Assembly
Pump Impeller Inspection
Radiator and Radiator Fan Removal
Radiator and Radiator Fan Installation
Torque -
Torque -
Radiator Inspection
Radiator Cap Inspection
Radiator Filler Neck Inspection
Thermostat Removal
Thermostat Installation
Torque -
Torque -
Thermostat Inspection
Hose Installation
Torque -
Hose Inspection
CAUTION
Water Temperature Sensor Removal/Installation
Water Temperature Sensor Inspection
Engine Top End
Dummy Page
Exhaust System KLE650A7F, KLE650B7F
Compression Gauge, 20 kgf/cm :
Air Suction Valve Removal
Air Suction Valve Installation
Torque -
Air Suction Valve Inspection
Air Switching Valve Removal
Air Switching Valve Installation
Air Switching Valve Operation Test
Air Switching Valve Unit Test
Clean Air System Hose Inspection
Cylinder Head Cover Removal
Cylinder Head Cover Installation
Sealant -
Torque -
Torque -
Camshaft Chain Tensioner Removal
Camshaft Chain Tensioner Installation
Torque -
Torque -
Camshaft Removal
Camshaft Installation
Torque -
Torque -
Torque -
Camshaft, Camshaft Cap Wear
Camshaft Runout
Cam Wear
Camshaft Chain Removal
Cylinder Compression Measurement
Special Tools -
Cylinder Head Removal
Cylinder Head Installation
Torque -
Torque -
Cylinder Head Warp
Valve Clearance Inspection
Valve Clearance Adjustment
Valve Removal
Special Tools -
Valve Installation
Valve Guide Removal
Special Tool -
Valve Guide Installation
Special Tool -
Special Tool -
Valve-to-Guide Clearance Measurement (Wobble Method)
Valve Seat Inspection
Valve Seat Repair
Special Tools -
Cylinder Removal
Cylinder Installation
Piston Removal
Special Tools -
Piston Installation
Cylinder Wear
Piston Wear
Piston Ring, Piston Ring Groove Wear
Piston Ring Groove Width
Piston Ring Thickness
Piston Ring End Gap
Throttle Body Assy Holder Removal
Throttle Body Assy Holder Installation
Torque -
Muffler Body Removal
Exhaust Pipe Removal
Muffler Body and Exhaust Pipe Installation
Torque -
Clutch
Clutch Holder:
Clutch Lever Free Play Inspection
Clutch Lever Free Play Adjustment
Clutch Cable Removal
Clutch Cable Installation
Clutch Cable Lubrication
Clutch Lever Installation
Torque -
Clutch Lever Adjustment
Clutch Cover Removal
Clutch Cover Installation
Sealant -
Torque -
Release Shaft Removal
Release Shaft Installation
Clutch Cover Disassembly
Clutch Cover Assembly
Torque -
Clutch Removal
Special Tool -
Clutch Installation
Torque -
Torque -
Special Tool -
Torque -
Torque -
Clutch Plate, Wear, Damage Inspection
Clutch Plate Warp Inspection
Clutch Spring Free Length Measurement
Clutch Housing Finger Inspection
Clutch Housing Spline Inspection
Engine Lubrication System
Oil Pressure Gauge, 10 kgf/cm :
WARNING
Oil Level Inspection
Engine Oil Change
Oil Filter Replacement
Oil Pan Removal
Oil Pan Installation
Torque -
Torque -
Torque -
Torque -
Oil Pressure Relief Valve Removal
Oil Pressure Relief Valve Installation
Torque -
Oil Pressure Relief Valve Inspection
Oil Pump Removal
Oil Pump Installation
Torque -
Oil Pressure Measurement
Special Tools -
Torque -
Oil Pressure Switch Removal
Oil Pressure Switch Installation
Sealant -
Torque -
Engine Removal/Installation
Engine Removal
Engine Installation
Torque -
Torque -
Torque -
Torque -
Torque -
Crankshaft/Transmission
Outside Circlip Pliers:
Crankcase Splitting
Crankcase Assembly
Torque -
Special Tool -
Special Tool -
Sealant -
Special Tool -
Torque -
Sealant -
Torque -
Torque -
Sealant -
Torque -
Torque -
Torque -
Torque -
Torque -
Torque -
Torque -
Crankshaft Removal
Crankshaft Installation
Connecting Rod Removal
Connecting Rod Installation
Crankshaft/Connecting Rod Cleaning
Connecting Rod Bend
Connecting Rod Twist
Connecting Rod Big End Side Clearance
Connecting Rod Big End Bearing Insert/Crankpin Wear
Crankshaft Side Clearance
Crankshaft Runout
Crankshaft Main Bearing Insert/Journal Wear
Balancer Removal
Balancer Installation
Balancer Shaft Bearing Insert/Journal Clearance
Shift Pedal Removal
Shift Pedal Installation
Torque -
Torque -
External Shift Mechanism Removal
External Shift Mechanism Installation
Torque -
Special Tool -
Special Tool -
Torque -
External Shift Mechanism Inspection
Torque -
Transmission Assy Removal
Transmission Assy Installation
Torque -
Torque -
Torque -
Transmission Assy Disassembly
Transmission Assy Assembly
Special Tool -
Torque -
Torque -
Torque -
Transmission Shaft Removal
Transmission Shaft Installation
Transmission Shaft Disassembly
Special Tool -
Transmission Shaft Assembly
Shift Drum and Fork Removal
Shift Drum and Fork Installation
Shift Drum Disassembly
Shift Drum Assembly
Shift Fork Bending
Shift Fork/Gear Groove Wear
Shift Fork Guide Pin/Drum Groove Wear
Gear Dog and Gear Dog Hole Damage
Ball and Needle Bearing Replacement
Special Tool -
Ball and Needle Bearing Wear
Oil Seal Inspection
Wheels/Tires
Bearing Driver Set:
Front Wheel Removal
Special Tools -
Front Wheel Installation
Torque -
Torque -
Rear Wheel Removal
Rear Wheel Installation
Torque -
Wheel Inspection
Special Tools -
Axle Inspection
Balance Inspection
Balance Adjustment
Balance Weight Removal
Balance Weight Installation
Air Pressure Inspection/Adjustment
Tire Inspection
Tire Removal
Tire Installation
Tire Repair
Hub Bearing Removal
Special Tools -
Hub Bearing Installation
Special Tool -
Special Tool -
Hub Bearing Inspection
Hub Bearing Lubrication
Final Drive
Inside Circlip Pliers:
Drive Chain Slack Inspection
Drive Chain Slack Adjustment
Wheel Alignment Inspection/Adjustment
Drive Chain Wear Inspection
Drive Chain Lubrication
Drive Chain Removal
Drive Chain Installation
Engine Sprocket Removal
Engine Sprocket Installation
Torque -
Torque -
Rear Sprocket Removal
Rear Sprocket Installation
Torque -
Coupling Installation
Coupling Bearing Removal
Special Tool -
Special Tool -
Coupling Bearing Installation
Special Tool -
Special Tool -
Special Tool -
Coupling Bearing Inspection
Coupling Bearing Lubrication
Coupling Damper Inspection
Sprocket Wear Inspection
Rear Sprocket Warp Inspection
Brakes
Dummy Page
KLE650B Models
KLE650B Models
Inside Circlip Pliers:
Brake Lever Position Adjustment
Brake Pedal Position Inspection
Brake Pedal Position Adjustment
Torque -
Torque -
Brake Pedal Removal
Brake Pedal Installation
Torque -
Torque -
Front Caliper Removal
Rear Caliper Removal
Caliper Installation
Torque -
Front Caliper Disassembly
Front Caliper Assembly
Rear Caliper Disassembly
Rear Caliper Assembly
Caliper Fluid Seal Damage
Rear Caliper Dust Boot and Friction Boot Damage
Caliper Piston and Cylinder Damage
Rear Caliper Holder Shaft Wear
Front Brake Pad Removal
Front Brake Pad Installation
Rear Brake Pad Removal
Rear Brake Pad Installation
Brake Pad Wear Inspection
Front Master Cylinder Removal
Front Master Cylinder Installation
Torque -
Torque -
Rear Master Cylinder Removal
Rear Master Cylinder Installation
Torque -
Front Master Cylinder Disassembly
Rear Master Cylinder Disassembly
Master Cylinder Assembly
Master Cylinder Inspection
Brake Disc Removal
Brake Disc Installation
Torque -
Brake Disc Wear
Brake Disc Warp
Special Tools -
Brake Fluid Level Inspection
Brake Fluid Change
Brake Line Bleeding
Torque -
Torque -
Brake Hose Removal/Installation
Brake Hose Inspection
Parts Location
ABS System Wiring Diagram
Terminal Names
ABS Servicing Precautions
ABS Troubleshooting Outline
Special Tool -
Special Tool -
ABS Diagnosis Flow Chart
Inquiries to Rider
Pre-Diagnosis Inspection 1
Pre-Diagnosis Inspection 2
Self-diagnosis Outline
Self-diagnosis Procedures
Service Code Clearing Procedures
Self-diagnosis Flow Chart
How to Read Service Codes
How to Erase Service Codes
ABS Indicator Light (LED) Inspection
Special Tool -
Special Tool -
Special Tool -
Solenoid Valve Inspection (Service Code 13,14,17,18)
ABS Solenoid Valve Relay Inspection (Service Code 19)
Special Tool -
Front, Rear Wheel Rotation Difference Abnormal (Service Code 25)
ABS Pump Motor Relay Inspection (Service Code 35)
Special Tool -
Front Wheel Rotation Sensor Signal Abnormal (Service Code 42)
Front Wheel Rotation Sensor Wiring Inspection (Service Code 43)
Rear Wheel Rotation Sensor Signal Abnormal (Service Code 44)
Rear Wheel Rotation Sensor Wiring Inspection (Service Code 45)
Power Supply Voltage Abnormal (Under-Voltage) (Service Code 52)
Special Tool -
Power Supply Voltage Abnormal (Over-Voltage) (Service Code 53)
Special Tool -
ECU Inspection (Service Code 55)
ABS Hydraulic Unit Removal
ABS Hydraulic Unit Installation
Torque -
ABS Hydraulic Unit Inspection
Front Wheel Rotation Sensor Removal
Front Wheel Rotation Sensor Installation
Rear Wheel Rotation Sensor Removal
Rear Wheel Rotation Sensor Installation
Wheel Rotation Sensor Inspection
Wheel Rotation Sensor Air Gap Inspection
Wheel Rotation Sensor Rotor Inspection
Brake Hose and Pipe Removal/Installation
Brake Hose and Pipe Inspection
25 A ABS Solenoid Valve Relay Fuse Removal
30 A ABS Pump Motor Relay Fuse Removal
Fuse Installation
Fuse Inspection
Suspension
Inside Circlip Pliers:
Rebound Damping Force Adjustment (Only Right Fork Leg)
Spring Preload Adjustment
Front Fork Removal (Each Fork Leg)
Front Fork Installation
Torque -
Torque -
Fork Oil Change
Special Tool -
Special Tool -
Special Tool -
Special Tool -
Special Tool -
Special Tool -
Special Tool -
Special Tool -
Torque -
Front Fork Disassembly
Front Fork Assembly
Special Tool -
Special Tool -
Torque -
Inner Tube, Outer Tube Inspection
Dust Seal Inspection
Spring Tension Inspection
Rebound Damping Force Adjustment
Spring Preload Adjustment
Owner's Tool -
Rear Shock Absorber Removal
Special Tools -
Rear Shock Absorber Installation
Torque -
Torque -
Rear Shock Absorber Inspection
Swingarm Removal
Special Tools -
Swingarm Installation
Torque -
Swingarm Bearing Removal
Special Tool -
Special Tool -
Swingarm Bearing Installation
Special Tools -
Swingarm Bearing, Sleeve Inspection
Swingarm Bearing Lubrication
Chain Guide Inspection
Steering
Steering Stem Nut Wrench:
Steering Inspection
Steering Adjustment
Stem, Stem Bearing Removal
Special Tool -
Stem, Stem Bearing Installation
Special Tool -
Special Tools -
Special Tool -
Torque -
Torque -
Stem Bearing Lubrication
Steering Stem Warp
Stem Cap Deterioration, Damage
Handlebar Removal
Handlebar Installation
Torque -
Torque -
Torque -
Torque -
Frame
Seat Removal
Seat Installation
Lower Fairing Removal
Lower Fairing Installation
Torque -
Middle Fairing Removal
Middle Fairing Installation
Middle Fairing Bracket Removal
Middle Fairing Bracket Installation
Inner Cover Removal
Inner Cover Installation
Side Cover Removal
Side Cover Installation
Seat Cover Removal
Seat Cover Installation
Torque -
Front Fender Removal
Front Fender Installation
Flap and Rear Fender Rear Removal
Flap and Rear Fender Rear Installation
Rear Fender Front Removal
Rear Fender Front Installation
Frame Inspection
Windshield Height Adjustment
Windshield Removal
Windshield Installation
Torque -
Windshield Bracket Removal
Sidestand Removal
Sidestand Installation
Torque -
Torque -
Front Frame Cover Removal
Front Frame Cover Installation
Rear Frame Cover Removal
Rear Frame Cover Installation
Rear View Mirrors Removal
Rear View Mirrors Installation
Electrical System
Dummy Page
Hand Tester:
There are a number of important precautions that are musts when
Wiring Inspection
Special Tool -
Battery Removal
Battery Installation
Battery Activation
Precautions
1)
2)
3)
4)
Interchange
Charging Condition Inspection
Refreshing Charge
Alternator Cover Removal
Alternator Cover Installation
Sealant -
Torque -
Stator Coil Removal
Stator Coil Installation
Torque -
Torque -
Sealant -
Alternator Rotor Removal
Special Tools -
Special Tool -
Alternator Rotor Installation
Special Tools -
Torque -
Alternator Inspection
Special Tool -
Regulator/Rectifier Inspection
Charging Voltage Inspection
Special Tool -
Charging System Circuit
Starter Motor Clutch Removal/Installation
Starter Motor Clutch Inspection
Starter Motor Clutch Disassembly
Starter Motor Clutch Assembly
Torque -
WARNING
Crankshaft Sensor Removal
Crankshaft Sensor Installation
Torque -
Sealant -
Crankshaft Sensor Inspection
Special Tool -
Crankshaft Sensor Peak Voltage Inspection
Special Tools -
Timing Rotor Removal
Special Tool -
Timing Rotor Installation
Special Tool -
Torque -
Stick Coil (Ignition Coil together with Spark Plug Cap) Removal
Stick Coil (Ignition Coil together with Spark Plug Cap) Installa
Stick Coil (Ignition Coil together with Spark Plug Cap) Inspecti
Stick Coil Primary Peak Voltage
Special Tools -
Spark Plug Removal
Spark Plug Installation
Spark Plug Condition Inspection
Interlock Operation Inspection
IC Igniter Inspection
Ignition System Circuit
Starter Motor Removal
Starter Motor Installation
Torque -
Torque -
Starter Motor Disassembly
Starter Motor Assembly
Torque -
Torque -
Brush Inspection
Commutator Cleaning and Inspection
Armature Inspection
Special Tool -
Brush Lead Inspection
Special Tool -
Right-hand End Cover Inspection
Special Tool -
Starter Relay Inspection
Special Tool -
Electric Starter Circuit
This motorcycle adopt the daylight system and have a headlight r
Headlight Beam Horizontal Adjustment
Headlight Beam Vertical Adjustment
Headlight Bulb Replacement
City Light Bulb Replacement
Headlight Removal/Installation
Tail/Brake Light Removal
Tail/Brake Light Installation
Torque -
License Plate Light Bulb Replacement
Torque -
Headlight/Tail Light Circuit
Turn Signal Light Bulb Replacement
Torque -
Turn Signal Relay Inspection
Turn Signal Light Circuit
Air Switching Valve Operation Test
Air Switching Valve Unit Test
Special Tool -
Fan Motor Inspection
Radiator Fan Circuit
Motorcycle operation with low engine oil level, even if it is hi
Oil Pressure Warning System Circuit
Oil Pressure Warning Indicator Light (LED) Delay Unit Removal
Oil Pressure Warning System Inspection
Meter Unit Removal
Meter, Gauge Disassembly
Electronic Combination Meter Unit Inspection
Special Tool -
Meter Circuit
Brake Light Timing Inspection
Brake Light Timing Adjustment
Switch Inspection
Special Tool -
Rear Brake Light Switch Connections
Sidestand Switch Connections
Neutral Switch Connections
Oil Pressure Switch Connections *
Water Temperature Sensor Inspection
Speed Sensor Removal
Speed Sensor Installation
Torque -
Speed Sensor Inspection
Special Tool -
Fuel Level Sensor Inspection
Special Tools -
Torque -
Oxygen Sensor Removal (Europe Models)
Oxygen Sensor Installation (Europe Models)
Torque -
Oxygen Sensor Inspection (Europe Models)
Oxygen Sensor Heater Inspection (Europe Models)
Fuel Reserve Switch Inspection
The relay box [A] has relays and diodes. The relays and diodes c
Relay Box Removal
Relay Circuit Inspection
Diode Circuit Inspection
Relay Box Internal Circuit
30 A Main Fuse Removal
Fuse Box Fuse Removal
15 A ECU Fuse Removal
Fuse Installation
Fuse Inspection
Appendix
KLE650B Models
KLE650B Models
KLE650B Models
KLE650B Models
KLE650B Models
KLE650B Models
KLE650B Models
NOTE
Engine Doesn't Start, Starting Difficulty:
Starter motor not rotating:
Starter motor rotating but engine doesn't turn over:
Engine won't turn over:
No fuel flow:
Engine flooded:
No spark; spark weak:
Fuel/air mixture incorrect:
Compression Low:
Poor Running at Low Speed:
Spark weak:
Fuel/air mixture incorrect:
Compression low:
Other:
Poor Running or No Power at High Speed:
Firing incorrect:
Fuel/air mixture incorrect:
Compression low:
Knocking:
Miscellaneous:
Overheating:
Firing incorrect:
Muffler overheating:
Fuel/air mixture incorrect:
Compression high:
Engine load faulty:
Lubrication inadequate:
Gauge incorrect:
Coolant incorrect:
Cooling system component incorrect:
Over Cooling:
Gauge incorrect:
Cooling system component incorrect:
Clutch Operation Faulty:
Clutch slipping:
Clutch not disengaging properly:
Gear Shifting Faulty:
Doesn't go into gear; shift pedal doesn't return:
Jumps out of gear:
Overshifts:
Abnormal Engine Noise:
Knocking:
Piston slap:
Valve noise:
Other noise:
Abnormal Drive Train Noise:
Clutch noise:
Transmission noise:
Drive line noise:
Abnormal Frame Noise:
Front fork noise:
Rear shock absorber noise:
Disc brake noise:
Other noise:
Oil Pressure Warning Light Goes On:
Exhaust Smokes Excessively:
White smoke:
Black smoke:
Brown smoke:
Handling and/or Stability Unsatisfactory:
Handlebar hard to turn:
Handlebar shakes or excessively vibrates:
Handlebar pulls to one side:
Shock absorption unsatisfactory:
Brake Doesn't Hold:
Battery Trouble:
Battery discharged:
Battery overcharged:
Инструкции и руководства похожие на KAWASAKI VERSYS (2006)
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